{"id":1571,"date":"2024-12-23T14:34:40","date_gmt":"2024-12-23T22:34:40","guid":{"rendered":"https:\/\/superwomansolutions.com\/engtechnica\/?p=1571"},"modified":"2024-12-24T11:21:57","modified_gmt":"2024-12-24T19:21:57","slug":"the-candy-cane-drops","status":"publish","type":"post","link":"https:\/\/superwomansolutions.com\/engtechnica\/the-candy-cane-drops\/","title":{"rendered":"The Candy Cane Drops and Shatters"},"content":{"rendered":"\n<p>&#8216;Tis the season for festive engineering. This year, I decided to put my finite element analysis skills to work on a seasonal icon: the candy cane. We all know the perils that follow once you see your beloved candy cane fall and shatter. With Ansys LS-Dyna, I set out to simulate what happens when a candy cane falls onto a rigid surface. Read on to see how I designed the experiment, developed a material model, and simulated the drop test\u2014all while keeping things festive!<\/p>\n\n\n\n<p><strong>Building the Model<\/strong><\/p>\n\n\n\n<p>To capture the candy cane&#8217;s iconic stripes in the model, I utilized mesh morphing. Although the candy cane&#8217;s twisting introduced some skewing in the elements, we embraced the festive spirit and made the engineering assumption that this was acceptable. Hopefully, this keeps us off Santa\u2019s naughty list!<\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"439\" height=\"170\" src=\"https:\/\/superwomansolutions.com\/engtechnica\/wp-content\/uploads\/2024\/12\/image001.jpg\" alt=\"\" class=\"wp-image-1573\" srcset=\"https:\/\/superwomansolutions.com\/engtechnica\/wp-content\/uploads\/2024\/12\/image001.jpg 439w, https:\/\/superwomansolutions.com\/engtechnica\/wp-content\/uploads\/2024\/12\/image001-300x116.jpg 300w\" sizes=\"auto, (max-width: 439px) 100vw, 439px\" \/><\/figure>\n\n\n\n<p>I started this project with a candy cane plan, A sweet little profile to fit in my hand.<\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"344\" height=\"266\" src=\"https:\/\/superwomansolutions.com\/engtechnica\/wp-content\/uploads\/2024\/12\/image002.jpg\" alt=\"\" class=\"wp-image-1574\" srcset=\"https:\/\/superwomansolutions.com\/engtechnica\/wp-content\/uploads\/2024\/12\/image002.jpg 344w, https:\/\/superwomansolutions.com\/engtechnica\/wp-content\/uploads\/2024\/12\/image002-300x232.jpg 300w\" sizes=\"auto, (max-width: 344px) 100vw, 344px\" \/><\/figure>\n\n\n\n<p>A cylinder came next, with a mesh oh so fine, to twist into something quite festive, divine.<\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"449\" height=\"360\" src=\"https:\/\/superwomansolutions.com\/engtechnica\/wp-content\/uploads\/2024\/12\/image003.png\" alt=\"\" class=\"wp-image-1575\" srcset=\"https:\/\/superwomansolutions.com\/engtechnica\/wp-content\/uploads\/2024\/12\/image003.png 449w, https:\/\/superwomansolutions.com\/engtechnica\/wp-content\/uploads\/2024\/12\/image003-300x241.png 300w\" sizes=\"auto, (max-width: 449px) 100vw, 449px\" \/><\/figure>\n\n\n\n<p>Some profiles I made to help with the task, for morphing the mesh\u2014it\u2019s easy, just ask!<\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"491\" height=\"388\" src=\"https:\/\/superwomansolutions.com\/engtechnica\/wp-content\/uploads\/2024\/12\/image004.jpg\" alt=\"\" class=\"wp-image-1581\" srcset=\"https:\/\/superwomansolutions.com\/engtechnica\/wp-content\/uploads\/2024\/12\/image004.jpg 491w, https:\/\/superwomansolutions.com\/engtechnica\/wp-content\/uploads\/2024\/12\/image004-300x237.jpg 300w\" sizes=\"auto, (max-width: 491px) 100vw, 491px\" \/><\/figure>\n\n\n\n<p>The stripes now appear in a classic design, they twist and they shimmer, a sight so fine.<\/p>\n\n\n\n<p>&nbsp;With morphing complete, the mesh is just right; this candy cane\u2019s ready\u2014it\u2019s quite the delight!<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"629\" height=\"494\" src=\"https:\/\/superwomansolutions.com\/engtechnica\/wp-content\/uploads\/2024\/12\/image005.png\" alt=\"\" class=\"wp-image-1576\" srcset=\"https:\/\/superwomansolutions.com\/engtechnica\/wp-content\/uploads\/2024\/12\/image005.png 629w, https:\/\/superwomansolutions.com\/engtechnica\/wp-content\/uploads\/2024\/12\/image005-300x236.png 300w\" sizes=\"auto, (max-width: 629px) 100vw, 629px\" \/><\/figure>\n\n\n\n<p><strong>Material Definition<\/strong><\/p>\n\n\n\n<p>To understand the candy cane&#8217;s brittle behavior, I performed a simple 3-point bend test on a sample. The Sample broke around 50N of pressure. I did a quick bend test simulation in LS-Dyna to help determine Young\u2019s modulus and fracture stress to use in the drop simulation.<\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"602\" height=\"229\" src=\"https:\/\/superwomansolutions.com\/engtechnica\/wp-content\/uploads\/2024\/12\/image006.jpg\" alt=\"\" class=\"wp-image-1577\" srcset=\"https:\/\/superwomansolutions.com\/engtechnica\/wp-content\/uploads\/2024\/12\/image006.jpg 602w, https:\/\/superwomansolutions.com\/engtechnica\/wp-content\/uploads\/2024\/12\/image006-300x114.jpg 300w\" sizes=\"auto, (max-width: 602px) 100vw, 602px\" \/><\/figure>\n\n\n\n<p>There are many material models available in LS-Dyna, and a quick search of material databases yielded no results for candy canes. So, to keep things simple, I used *MAT_ELASTIC and *MAT_ADD_EROSION to add a sudden failure criterion since candy canes shouldn\u2019t have much, if any, permanent deformation before failure. A more sophisticated material model could be built, but in the interest of having more time for family this holiday season, we will keep it simple.<\/p>\n\n\n\n<p><strong>Candy Cane Bend Test 1<\/strong><\/p>\n\n\n\n<figure class=\"wp-block-embed aligncenter is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-4-3 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" title=\"CandyCaneBlog_BendTest1\" width=\"500\" height=\"375\" src=\"https:\/\/www.youtube.com\/embed\/LphtgSVzz2I?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n\n\n\n<p><strong>Candy Cane Bend Test 2<\/strong><\/p>\n\n\n\n<figure class=\"wp-block-embed aligncenter is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-4-3 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" title=\"CandyCaneBlog_BendTest2\" width=\"500\" height=\"375\" src=\"https:\/\/www.youtube.com\/embed\/b1F4EcEIlJg?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n\n\n\n<p>After the simulation we can output a force vs displacement curve to help validate our material model. You can see below my generated graph. Our simulation showed the break around 47N of force, which closely matches physical testing.<\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"893\" height=\"722\" src=\"https:\/\/superwomansolutions.com\/engtechnica\/wp-content\/uploads\/2024\/12\/image007-1.png\" alt=\"\" class=\"wp-image-1578\" srcset=\"https:\/\/superwomansolutions.com\/engtechnica\/wp-content\/uploads\/2024\/12\/image007-1.png 893w, https:\/\/superwomansolutions.com\/engtechnica\/wp-content\/uploads\/2024\/12\/image007-1-300x243.png 300w, https:\/\/superwomansolutions.com\/engtechnica\/wp-content\/uploads\/2024\/12\/image007-1-768x621.png 768w\" sizes=\"auto, (max-width: 893px) 100vw, 893px\" \/><\/figure>\n\n\n\n<p><strong>Drop Test Simulation<\/strong><\/p>\n\n\n\n<p>With the material model defined, I simulated the candy cane falling from a height of approximately 6 inches onto a rigid surface. To speed up the simulation time, I set an initial velocity of the candy cane just before impact. Key highlights of the drop test include:<\/p>\n\n\n\n<p>Fracture Animation: The simulation showed the candy cane shattering into pieces, mimicking real-world behavior.<\/p>\n\n\n\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-4-3 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" title=\"CandyCaneBlog_Drop Video 1\" width=\"500\" height=\"375\" src=\"https:\/\/www.youtube.com\/embed\/lb8a-QaaiY0?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n\n\n\n<p>Visualization of the stresses during the impact event.<\/p>\n\n\n\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-4-3 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" title=\"CandyCaneBlog_DropVideo2\" width=\"500\" height=\"375\" src=\"https:\/\/www.youtube.com\/embed\/vrTstKGkaC8?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n\n\n\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-4-3 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" title=\"CandyCaneBlog_DropVideo3\" width=\"500\" height=\"375\" src=\"https:\/\/www.youtube.com\/embed\/1g5smntikCQ?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n\n\n\n<p>Once the model is built and running, it&#8217;s easy to test additional load cases for different drop positions. For curiosity\u2019s sake, I decided to see what would happen if it were dropped on the end instead of the side. The results are below.<\/p>\n\n\n\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-4-3 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" title=\"CandyCaneBlog_DropVideo4\" width=\"500\" height=\"375\" src=\"https:\/\/www.youtube.com\/embed\/ozSzD8a11xw?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n\n\n\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-4-3 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" title=\"CandyCaneBlog_DropVideo5\" width=\"500\" height=\"375\" src=\"https:\/\/www.youtube.com\/embed\/RmZhqe_JIvE?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n\n\n\n<p><strong>Results and Insights<\/strong><\/p>\n\n\n\n<p>The drop test showed just how brittle candy canes are. While I\u2019ve always known they were fragile, I was surprised to see it break into so many pieces from such a low height. It might be interesting to revisit this simulation with the plastic wrapping included to evaluate its effect on the results. Simulating the shipping packaging could also add an additional layer of complexity, but for now, let\u2019s enjoy the festive chaos of our shattered candy cane this holiday season.<\/p>\n\n\n\n<p><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Fracture of brittle material with Ansys LS-Dyna<\/p>\n","protected":false},"author":5,"featured_media":1572,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[17],"tags":[],"class_list":["post-1571","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-simulation"],"_links":{"self":[{"href":"https:\/\/superwomansolutions.com\/engtechnica\/wp-json\/wp\/v2\/posts\/1571","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/superwomansolutions.com\/engtechnica\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/superwomansolutions.com\/engtechnica\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/superwomansolutions.com\/engtechnica\/wp-json\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/superwomansolutions.com\/engtechnica\/wp-json\/wp\/v2\/comments?post=1571"}],"version-history":[{"count":2,"href":"https:\/\/superwomansolutions.com\/engtechnica\/wp-json\/wp\/v2\/posts\/1571\/revisions"}],"predecessor-version":[{"id":1582,"href":"https:\/\/superwomansolutions.com\/engtechnica\/wp-json\/wp\/v2\/posts\/1571\/revisions\/1582"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/superwomansolutions.com\/engtechnica\/wp-json\/wp\/v2\/media\/1572"}],"wp:attachment":[{"href":"https:\/\/superwomansolutions.com\/engtechnica\/wp-json\/wp\/v2\/media?parent=1571"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/superwomansolutions.com\/engtechnica\/wp-json\/wp\/v2\/categories?post=1571"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/superwomansolutions.com\/engtechnica\/wp-json\/wp\/v2\/tags?post=1571"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}